Cable tray support

Cable Tray Support | Types of Installation Supports and Benefits of Using Them

Widely Used Supports in Building Installations

In general, a set of equipment that guides pipes and cables in specific paths in a building is called a support. This equipment is also widely used in electrical installations. For example, some of them are used in installing cable trays and cable ladders under the ceiling and in other places. In this article, you will learn about the types of installation supports and the benefits of using them.

Traditional and modern types of installation supports

Construction and industrial facilities require tools and equipment called supports. These facilities include steel electrical pipes, gas pipes, hot and cold water pipes, pneumatic system pipes, smoke transfer pipes, sewage pipes, fire extinguishing pipes, and electrical and telecommunications cable support equipment such as cable trays and cable ladders.

In the past, to transport and install these pipes and equipment, supports and supports were made and installed at the same project site using iron pipes and profiles and by welding. This method is very time-consuming, and any error during execution can cause the support to break and pose very serious safety risks. Later, some companies made these supports with iron materials. However, the quality of these supports was not up to expectations. Therefore, modern supports entered the market.

Modern supports are made from durable materials such as steel, hot and cold galvanized profiles, and some other metals. Companies also set standards for dimensions and features based on the application of the support.

Comparison of the performance of traditional and modern supports

Traditional cable tray supports, which are usually made from durable materials such as rolled steel or galvanized iron, are used for large and complex projects due to their high strength and durability. This equipment can withstand heavy loads well and is usually used in industrial and construction environments that require high stability and strength. However, traditional supports are complicated to install and maintain due to their high weight and the need for a proper substructure. These supports can also rust and corrode over time.

Unlike traditional models, modern cable tray supports are manufactured using advanced technologies and new materials such as aluminum and stainless steel. These materials, due to their lighter weight and higher strength, help to install the supports faster and easier, while at the same time offering excellent resistance to corrosion and rust. Modern supports are also designed to be easily adjustable and modified, which allows them to quickly adapt to changes in cable systems. These features also contribute to the reduction of maintenance costs and the long useful life of these supports.

Compared to traditional supports, modern models offer significant advantages in terms of cost, performance, and installation. Modern supports, utilizing innovative designs and durable materials, have been able to meet the needs of modern projects well and help increase productivity and reduce costs. For example, these supports are often designed to require less foundation, and their installation is easily done using common tools. These things generally make modern support a more suitable option for various projects when there is a need for flexibility and high efficiency.

Advantages of using supports in facilities

Prefabricated facility supports have many advantages. For example, these parts include a quality control process. Companies also produce this equipment according to the needs of the industry in question. However, one of the most important advantages of this equipment is the increase in implementation speed.

Let’s review some other advantages of using supports in facilities:

No need for welding operations for construction
No need for welding during the installation
The low weight of modern support equipment
There is no need for painting operations on this equipment
Having zinc metal coatings in galvanized models
There is no need for drilling holes in this equipment (they have the necessary holes)
Very high flexibility for use in different applications and locations
Much more beautiful appearance than traditional and welded models
Much greater resistance to moisture and corrosion

Cable ladder and cable tray support

Cable ladders and cable trays are among the popular equipment in electrical, telecommunications, network, etc. systems, which are used to guide various cables. The advantage of this equipment is in very high order, increasing the safety of cables, creating a safe distance between cables, reducing the heat caused by the passage of electric current in the cable, etc. The cable tray model has a flat surface that is drilled to connect the cable to it, and the cable ladder model has steps on which the cable is secured with clamps.

However, to install cable trays and cable ladders, we need holders, which are known as cable tray supports and cable ladders. You should know that these products are generally used for both cases. However, these carriers include different types.

Types of support in terms of installation location

Supports can be divided into wall, ground, and ceiling types in terms of installation location. The ceiling model of these holders is one of the best-selling products. These products pass cable trays, cable ladders, and some other items at a certain height under the ceiling. The choice of this model depends on the dimensions of the cable tray and ladder, as well as the weight of the cables to be passed.

The second model of these holders is the wall model. Wherever you want to pass cables over the wall using cable trays and ladders, you can use wall carriers. The last model is the ground carrier model, which is used to pass cables on the floor of the building.

Types of support in terms of appearance

Holders can also be categorized in terms of appearance. For example, single-story models are usually more useful, but multi-story models are also available. These models can be used in more complex installation systems.

Let’s review some other types of cable trays and ladder holders:

L-shaped model: This model is used to hold cable trays and ladders on walls and ceilings

F-shaped model: This model also has wall and ceiling applications, and the only difference is that it is two-tiered

T-shaped model: This model supports two routes on both sides

What materials are used to make cable tray supports?

• When making cable tray supports, choosing the right materials is very important because these materials have a great impact on the strength, durability, and performance of the supports. Below, we will examine the different materials used in making cable tray supports.

  Galvanized Steel

  Galvanized steel is one of the most common materials for making cable tray supports. This type of steel has high resistance to corrosion and rust due to the zinc coating added to it. Galvanized steel is especially suitable for use in industrial and outdoor environments that are exposed to moisture and atmospheric factors. The high strength and long life of this material make supports made of galvanized steel an ideal option for large and heavy projects. These features have made galvanized steel one of the most popular choices for making cable tray supports.

  Aluminum for supports

  Aluminum is a good choice for making cable tray supports due to its lightweight and good resistance to corrosion. Supports made of aluminum are easily installed and require less foundation. Aluminum is also less expensive than galvanized steel and performs well in different atmospheric conditions. These features make aluminum supports widely used in projects that require quick installation and high performance. The material’s resistance to rust and long life make it a popular choice for a variety of environments.

  Stainless Steel

  Stainless steel is another high-quality material for making cable tray supports, which is used in industrial and chemical environments due to its high resistance to corrosion and rust. Supports made of stainless steel usually have a long life and high load-bearing capacity and are very suitable for specialized applications and projects with difficult conditions. The higher cost of stainless steel compared to other materials is due to its premium characteristics, and for projects that require maximum strength and durability, this material is known as a superior choice.

  Resistant plastics

  The resistant plastics and special compounds used in the manufacture of cable tray supports offer features such as light weight and resistance to chemicals. These types of supports are usually useful in environments that require resistance to chemical corrosion and moisture. Durable plastics are especially suitable for indoor applications and environments with mild weather conditions. These types of support are suitable for smaller projects and general needs due to their lower price and special features.

  Support installation tips

  To install the support, all parts of the desired surface (ceiling, floor, and wall) must be examined. The number of cables passing through the total weight of the structure must also be determined. Next, you must purchase and use the best types of carriers according to these cases. But one of the most important points for installing these supports is to identify the hard points of the desired surface. This is especially important for ceiling or pendant supports, because they bear the most weight. By identifying these hard points and creating a secure connection, you can ensure the correct implementation of the project and the safety of cables and other equipment.

Safety tips for installing cable tray supports

When installing cable tray supports, it is of utmost importance to follow safety principles. These tips will help you to carry out the installation operation correctly and with the least possible risk. Following these principles will not only help to ensure the safety of workers and the work environment, but will also increase the lifespan and efficiency of the supports and cable trays.

Below, you will learn about safety tips in this regard:

Careful inspection of the installation environment: Before starting to install the supports, the installation environment should be carefully inspected. Make sure that the installation surface is well prepared and free of any defects. A careful inspection is important to identify environmental hazards such as inaccessible electrical cables, areas with high humidity, or other obstacles. This inspection can greatly help prevent accidents and possible problems during installation.
Use appropriate safety equipment: When installing the supports, you should use appropriate safety equipment. This includes wearing a hard hat, heavy-duty gloves, safety glasses, and safety shoes. Using this equipment helps protect you from potential hazards such as falling objects, mechanical injuries, and contact with hazardous materials. Also, make sure that all tools and equipment used are in proper and safe condition.
Training and awareness of personnel: All personnel involved in the installation of cable tray supports should be well-trained and aware of safety principles. Conducting training courses on proper installation methods, potential hazards, and methods for preventing them can help reduce risks and increase safety. Also, make sure that all members of the installation team follow safety instructions and standards.
Proper and accurate installation: The installation of the supports should be done carefully and according to the manufacturer’s instructions. Using the right tools helps to ensure that the cable tray support installation structure is stable and reliable.

Determining the width and height of the support

One of the most important points in purchasing cable tray and ladder supports is determining the width of the support. This depends on the width of the ladder and tray. For example, cable ladders are produced in widths of 5 to 100 centimeters. Therefore, you should choose a support that is compatible with this system.

Common widths and heights for these supports are:

Width: 5, 10, 15, 20, 25, 30, 40, 50 and 60 centimeters
Height: 6, 8, 10, 12, 14 and 15

Buy the highest quality types of supports

Supports for electrical, telecommunications and network installations come in various types in terms of construction material, type of coating, load-bearing capacity, width and height, manufacturer, appearance and installation location. Therefore, you must first determine the needs of your project and then proceed to purchase the support. If you need to buy the best products in this field, we offer you the highest quality products. To receive advice and place an order, simply call 55240777.